Component & Assembly Verification

Cap Integrity and Fill-Level Solutions for Manufacturing & Packaging

The last thing our customers want is for a consumer to open up an empty or spoiled product! Verifying that your product’s cap/closure is correct, the seal integrity, and the proper fill-level is a critical manufacturing requirement in many industries such as food, beverage, and pharmaceuticals.


Acquire Automation’s equipment solves product sealing and filling measurement / verification issues. It’s crucial to first assure a consistent fill-level, then to check that the cap and seal integrity is intact. In doing so, you reduce recall and safety risks, enhance your customer’s trust, and reduce the amount of product returns.

Additionally, there are often regulations and/or legal ramifications related to cap, integrity, and fill-level issues. Therefore, you need a reliable and flexible cap and fill-level inspection solution to keep your products safe from contamination, and your customers happier.

Our cap, integrity, and fill-level solutions are designed to check for the following:

    • Cap presence
    • Tamper-band presence
    • Cap skew
    • Broken caps or bands
    • High caps
    • Fill-level verification for safe use, expiration, and transport
    • Color verification

In addition, our solutions work in either washdown NEMA 4X/IP67 or non-washdown manufacturing environments.

Acquire’s cap and fill-level inspection solution is built on our Spectrum platform, as well as our Prism platform. Each offers a significant savings on training and development of new systems, as you may integrate common vision platforms across your facilities, with anywhere from 1 to 16 cameras, high-speed tools, off-the-shelf application, all in a compact, easy-to-install system with no additional engineering required.

Are you 100% sure that every product that leaves your manufacturing line has a perfect cap seal is filled to the perfect fill-level? If not, we’d like to help you sleep better with a no obligation assessment to help you identify your current risks as well as future opportunities to increase manufacturing safety and productivity. Please contact us here or call us today at 317.849.3350 for a free, no-obligation impact assessment.